Enerzone EUROSTAR Specifications

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45546A
Printed in Canada 29-06-2012
INSTALLATION
AND OPERATION
MANUAL
EUROSTAR
Safety tested according to ULC S627, UL1482
and ASTM E1509 by Intertek Testing Services
and according to Oregon Administrative
Rules for Mobile Homes 814-23-900
through 814-23-909
www.enerzone-intl.com
Stove Builder International Inc.
250, rue de Copenhague,
St-Augustin-de-Desmaures
(Quebec) Canada G3A 2H3
Tel: (418) 878-3040 Fax: (418) 878-3001
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS PELLET
FUEL-BURNING ROOM HEATER. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD
RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
READ AND KEEP THIS MANUAL FOR REFERENCE
PROFESSIONNAL INSTALLATION IS HIGHLY RECOMMENDED
This manual is available for free download on the manufacturer’s web site. It is a
copyrighted document. Re-sale is strictly prohibited. The manufacturer may update this
manual from time to time and cannot be responsible for problems, injuries, or damages
arising out of the use of information contained in any manual obtained from unauthorized
sources.
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Summary of Contents

Page 1 - EUROSTAR

45546A Printed in Canada 29-06-2012 INSTALLATION AND OPERATION MANUAL EUROSTAR Safety tested according to ULC S627, UL1482 and ASTM E1509 by Intert

Page 2

10 Eurostar Installation and Operation Manual 2.2 Regulations Covering Pellet Stove Installation When installed and operated as described in these i

Page 3

Eurostar Installation and Operation Manual 11 3 CLEARANCES TO COMBUSTIBLE MATERIAL The clearances shown in this section have been determined by test

Page 4

12 Eurostar Installation and Operation Manual 3.3 Back Wall Installation For a back wall installation, in order to allow the LCD sliding support to

Page 5 - 1 INTRODUCTION

Eurostar Installation and Operation Manual 13 3.6 Floor Protection For floor protection clearances refer to the following table: FLOOR PROTECTION LE

Page 6 - 1.2 Eurostar Specifications

14 Eurostar Installation and Operation Manual 4 VENTING SYSTEM 4.1 General Even though the chimney draft is mechanical, a suitable venting system wil

Page 7

Eurostar Installation and Operation Manual 15 Here is an example to help you calculate Equivalent Vent Length. On the following figure the EVL can be

Page 8 - PART A – INSTALLATION

16 Eurostar Installation and Operation Manual 4.4.1 Permitted Termination Location Canada: Letter Min. clearances Description A 12’’ (30 cm)

Page 9

Eurostar Installation and Operation Manual 17 United States:  Not Less than 36’’ (91 cm) above any forced air inlet located within 120’’ feet (305

Page 10

18 Eurostar Installation and Operation Manual 4.5.2 Through Wall Installation (Main Floor or Basement) 1. Position stove following clearances give

Page 11 - COMBUSTIBLES

Eurostar Installation and Operation Manual 19 4.5.3 Through Roof Installation 1. Position stove following clearances given in Section 3.2 Minimum

Page 12 - 3.5 Ceiling Clearances

2 Eurostar Installation and Operation Manual THANK YOU FOR CHOOSING THIS ENERZONE PELLET STOVE As one of North America’s largest and most respected p

Page 13 - 3.6 Floor Protection

20 Eurostar Installation and Operation Manual 4.5.4 Through a Prefabricated Chimney The best method to make an installation through a prefabricated

Page 14 - 4 VENTING SYSTEM

Eurostar Installation and Operation Manual 21 4.5.5 Through an Existing Masonery Fireplace 1. Position stove, following clearances shown in Sectio

Page 15 - 4.4 Termination Location

22 Eurostar Installation and Operation Manual 4.5.6 Through an Existing Masonery Chimney 1. Position stove following clearances shown in Section 3

Page 16 - Canada:

Eurostar Installation and Operation Manual 23 PART B - OPERATION 5 GENERAL INFORMATION 5.1 Operation Warnings, Cautions and Recommendations  KEEP

Page 17 - United States:

24 Eurostar Installation and Operation Manual  NEVER TRY TO REPAIR OR REPLACE ANY PART OF THE STOVE UNLESS INSTRUCTIONS ARE GIVEN BY THE MANUFACTUR

Page 18

Eurostar Installation and Operation Manual 25  THIS STOVE IS DESIGNED TO PROVIDE THE OPTIMUM PROPORTIONS OF FUEL AND AIR TO THE FIRE IN ORDER TO BU

Page 19

26 Eurostar Installation and Operation Manual Your success with zone heating will depend on several factors: Proper stove size, stove location, heati

Page 20

Eurostar Installation and Operation Manual 27 6 STOVE CONTROLS 6.1 General Information The stove uses a LCD touch screen, the latest technology in co

Page 21

28 Eurostar Installation and Operation Manual Description of each main status page icon: Indicates that the stove is in the manual mode. It will th

Page 22

Eurostar Installation and Operation Manual 29 6.1.2 Configuration and Operation Diagram 6.1.3 Selecting the Language From the main status page, cho

Page 23 - 5 GENERAL INFORMATION

Eurostar Installation and Operation Manual 3 Table of Contents 1 INTRODUCTION...

Page 24

30 Eurostar Installation and Operation Manual 6.1.6 Adjusting the Combustion Level (Heat Output) The stove’s input range goes from 8,500 BTU to 50,

Page 25

Eurostar Installation and Operation Manual 31 6.1.6.2 FUEL Q. ADJUST (Fuel Quality Adjustment) The “FUEL QUALITY ADJUSTMENT” will allow you to modi

Page 26 - 5.2 Combustible

32 Eurostar Installation and Operation Manual If overheating occurs, fan speed reduction will be automatically deactivated and an envelope icon will

Page 27 - 6 STOVE CONTROLS

Eurostar Installation and Operation Manual 33 6.1.9 Selecting the Pilot Cycle Note: This icon will be visible on the Main Status Page only on thermo

Page 28

34 Eurostar Installation and Operation Manual 6.1.10 Filling or Purging Auger Housing Note: This function is disabled when the stove is running. To f

Page 29 - 6.1.4 Viewing Statistics

Eurostar Installation and Operation Manual 35 7 STOVE OPERATION 7.1 First Startup Before starting your stove, make sure that the burn pot, the baffle

Page 30

36 Eurostar Installation and Operation Manual 7.5 Shutting Down Procedure To turn your stove off, press the “ON/OFF” icon on the Main Status Page. T

Page 31 - BACK SAVE&EXITOFF

Eurostar Installation and Operation Manual 37 8 MAINTENANCE 8.1 Stove Maintenance 8.1.1 Recommended Maintenance Schedule Use this as a guide under a

Page 32

38 Eurostar Installation and Operation Manual 8.1.2 Cleaning the Baffle, the Heat Exchangers and the Combustion Chamber Remove and clean the three p

Page 33 - ALWAYSOFF

Eurostar Installation and Operation Manual 39 1. Clean the burn pot using the scraper provided with the stove or a brush. 2. Release the clips on

Page 34

4 Eurostar Installation and Operation Manual 6.1.8 Selecting Manual or Thermostat Mode...

Page 35 - 7 STOVE OPERATION

40 Eurostar Installation and Operation Manual 4. Verify that the clean out trap gasket is still in good condition, replace it if needed. 8.1.4 Ash

Page 36 - 7.5 Shutting Down Procedure

Eurostar Installation and Operation Manual 41 8.1.5 Cleaning the Air Wash System Vacuum the ashes that may have accumulated in the airwash system in

Page 37 - 8 MAINTENANCE

42 Eurostar Installation and Operation Manual WARNING: IF YOU HAVE TO CHANGE THE DOOR GLASS, MAKE SURE YOU INSTALL THE NEW GASKETS AT THE SAME PLACE

Page 38 - 8.1.3 Cleaning the Burn Pot

Eurostar Installation and Operation Manual 43 Clean and vacuum any dirt or ash build-up in the exhaust channels and exhaust blower housing being ca

Page 39

44 Eurostar Installation and Operation Manual 8.2 Venting System Maintenance CAUTION: REGULARLY EXAMINE THE VENTING SYSTEM, THE JOINTS, AND THE SEAL

Page 40 - 8.1.4 Ash Removal

Eurostar Installation and Operation Manual 45 9 TROUBLESHOOTING When you have issues with your stove, your first reaction may be to call technical su

Page 41 - 8.1.6 Glass Care

46 Eurostar Installation and Operation Manual WARNING: RISK OF ELECTRICAL SHOCK. IF YOU NEED TO MANUALLY TEST, MANIPULATE OR REPLACE ANY COMPONENTS,

Page 42 - 8.1.9 Door Adjustment

Eurostar Installation and Operation Manual 47 in the menu. Page 4 and 5 will allow you to test every electrical component. Note that you will be able

Page 43

48 Eurostar Installation and Operation Manual  Pressure tap (located on the exhaust blower) is blocked. Pull off the air hose from the exhaust blo

Page 44 - 8.2.2 Soot and Fly Ash

Eurostar Installation and Operation Manual 49  The stove ran out of pellets. Refill the hopper. Press “Reset” then “Feed and Start”.  The burn

Page 45 - 9 TROUBLESHOOTING

Eurostar Installation and Operation Manual 5 1 INTRODUCTION 1.1 About Pellet Heating Pellet stoves offer a dramatic improvement in the convenience o

Page 46 - 9.2 Testing Components

50 Eurostar Installation and Operation Manual  Inadequate fuel is used. Remove the burn pot, make sure that all openings are clear and check tha

Page 47 - GEAR MOTOR 2

Eurostar Installation and Operation Manual 51  The auger is jammed or auger motor failed. Go to the troubleshooting page (see Section 9.2 Testing

Page 48 - BLOCKED FLUE

52 Eurostar Installation and Operation Manual  The flue is not properly installed. Make sure the venting system meets the criteria in the installat

Page 49

Eurostar Installation and Operation Manual 53  Power was interrupted while burning. After the cool down cycle, the stove will restart using the la

Page 50 - FAILED IGNITION

54 Eurostar Installation and Operation Manual 10 WIRING DIAGRAM

Page 51 - AUGER FUSE

Eurostar Installation and Operation Manual 55 11 FUSES ACCESS WARNING: UNPLUG THE STOVE BEFORE CHANGING THE FUSES. All fuses are located inside the

Page 52 - POWER LOSS

56 Eurostar Installation and Operation Manual 12 COMPONENT LOCATION

Page 53

Eurostar Installation and Operation Manual 57 13 EXPLODED VIEW AND REPLACEMENT PARTS

Page 54 - 10 WIRING DIAGRAM

58 Eurostar Installation and Operation Manual IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your stove, plea

Page 55 - 11 FUSES ACCESS

Eurostar Installation and Operation Manual 59 # Item Description Qty 35 44144 EXHAUST FAN 1 36 21382 OUTLET EXHAUST BLOWER GASKET 2 37 PL64

Page 56 - 12 COMPONENT LOCATION

6 Eurostar Installation and Operation Manual 1.2 Eurostar Specifications Fuel Type Wood pellets, Wood and Hay pellets, Bark pellets and Switch Grass

Page 57

60 Eurostar Installation and Operation Manual # Item Description Qty 75 PL64259 BOTTOM REAR PANEL 1 76 60036 THERMOSTAT TERMINAL 1 77 60196

Page 58

Eurostar Installation and Operation Manual 61 APPENDIX A: HORIZONTAL AND VERTICAL VENT CHART Possible Vertical vent length (feet) Possible Horiz

Page 59

62 Eurostar Installation and Operation Manual Instead, if the installation consisted of a horizontal vent coming out at the back of the stove on a to

Page 60

Eurostar Installation and Operation Manual 63 APPENDIX B: LCD SLIDING BRACKET MOUNTING Step 1 The LCD sliding bracket is preassembled on the right h

Page 61

64 Eurostar Installation and Operation Manual Step 3 Take the Telco black wire (D) which is located on the rear bottom panel and plug it into the bac

Page 62

Eurostar Installation and Operation Manual 65 APPENDIX C: FLAME CARACTERISTICS Efficient flame An efficient flame should be bright but not too vigor

Page 63

66 Eurostar Installation and Operation Manual Fire with not enough air If the flame pattern is tall, lazy and orange with black smoky tips it is gene

Page 64

Eurostar Installation and Operation Manual 67 APPENDIX D: INSTALLING A THERMOSTAT Using a thermostat will help you maintain a constant temperature

Page 65 - Fire with too much air

68 Eurostar Installation and Operation Manual Here is an example of what your thermostat could look like: Connect one wire on “RH” and the other wir

Page 66 - Fire with not enough air

Eurostar Installation and Operation Manual 69 APPENDIX E: MOBILE HOME INSTALLATION Anchor the stove WARNING: FOR MOBILE HOME INSTALLATION, IT IS MAN

Page 67 - Wired thermostat

Eurostar Installation and Operation Manual 7 1.3 Overall Exterior Dimensions A: FRESH AIR INTAKE B: EXHAUST

Page 68 - Wireless thermostat

70 Eurostar Installation and Operation Manual APPENDIX F: COMBUSTION AIR SUPPLY WARNING: FOR MOBILE HOME INSTALLATION, IT IS MANDATORY TO CONNECT THE

Page 69 - Anchor the stove

Eurostar Installation and Operation Manual 71 Also make sure that the fresh air intake backdraft shutter (A) works freely. The fresh air intake back

Page 70 - AIR INLET

72 Eurostar Installation and Operation Manual ENERZONE LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consum

Page 71

8 Eurostar Installation and Operation Manual PART A – INSTALLATION 2 INSTALLATION SAFETY INFORMATION 2.1 Installation Warnings, Cautions and Recomm

Page 72

Eurostar Installation and Operation Manual 9  DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCTWORK.  THE VENTING SYSTEM MUS

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