Enerzone Solution 2.3-I Installation Manual

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Printed in Canada 45181A
14-11-2012
MODEL ENERZONE SOLUTION 2.5ZC
Installation Instructions
This installation manual will help you obtain a safe, efficient, dependable installation for your fireplace and
chimney system. Please read and understand these installation instructions before beginning your installation.
CAUTION: Do not attempt to modify or alter the construction of the fireplace or its components. Any
modification or alteration of construction may void the warranty, listings and approvals of this system. In that
case, Stove Builder International (SBI) will not be responsible for damages. Install the fireplace only as
described in these instructions.
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
Listed to standards
ULC-S610 and UL-127
Manufactured by:
STOVE BUILDER INTERNATIONAL INC.
250, de Copenhague, Saint-Augustin-de-Desmaures (Quebec), Canada G3A 2H3
Tel: (418) 878-3040 Fax: (418) 878-3001
This manual is available for free download on the manufacturer’s web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time to
time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.
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Summary of Contents

Page 1 - Installation Instructions

Printed in Canada 45181A 14-11-2012 MODEL ENERZONE SOLUTION 2.5ZC Installation Instructions This installation manual will help you obtain a

Page 2 - TABLE OF CONTENTS

7 2.2.7 Combustion Settings Accelerated Combustion The maximum heat output for the ENERZONE SOLUTION 2.5ZC is achieved by burning with the door close

Page 3

8 2.2.8 Smoking  Causes and Troubleshooting To reduce the likelihood of smoking when opening the door, set the combustion air controls to the right

Page 4

9 IMPORTANT NOTES A. Do not block the hot air vents to the fireplace as this will cause the fireplace to overheat. B. Never start a fire using gasol

Page 5

10 2.3.3 Fire Baffle Removal Prior to Cleaning the Chimney Before starting to clean your chimney, we recommend that you remove the fire baffle to av

Page 6 - 2. THE FIREPLACE

11 2.3.5 Plated Finish Maintenance Use a metal polish and a soft cloth to clean the plated finishes. Do not use abrasives such as steel wool, steel p

Page 7 - 2.2.1 Fuel

12 2.3.8 Glass Care – Replacement The two glasses used in the ENERZONE SOLUTION 2.5ZC are 5 mm thick and have the same dimension of 13.188" H x

Page 8 - 2.2.5 Maintaining the Fire

13 2.3.9 Glass Care – Cleaning The ENERZONE SOLUTION 2.5ZC is designed to keep the glass clean under normal operating conditions. If the ENERZONE SO

Page 9 - 2.2.6 Primary Air

14 2.4 FIREPLACE INSTALLATION 2.4.1 Locating the ENERZONE SOLUTION 2.5ZC A. The best location to install your fireplace is determined by considering t

Page 10 - 2.2.7 Combustion Settings

15 2.4.2 Heart Extension Requirements The hearth extension floor area must extend at least 16" (40 cm) in front of the hearth and at least 8"

Page 11 - Causes and Troubleshooting

16 When the fireplace is installed directly on the floor, a noncombustible floor protection in front of the unit must be installed and have an R value

Page 12 - 2.2.2 Chimney Maintenance

TABLE OF CONTENTS 1. SAFETY RULES FOR OPERATING YOUR FIREPLACE ... 12. THE FIREPLACE ...

Page 13

17 2.4.2.2 How to eliminate the need of a R value It is however possible to eliminate the R value by elevating the unit from 4'' above the f

Page 14 - 2.3.7 Refractory Replacement

18 2.4.3 Framing, Facing, Mantel, and Combustible Shelf  Framing The construction of the framing, facing, and mantel must be in accordance with

Page 15

19 Figure 10 Figure 11

Page 18

22 INSULATED CHASE CONSTRUCTION Figure 15  Facing 1. Materials directly in contact with the faceplate of the fireplace, especially the vertical a

Page 19

23 Figure 16

Page 20

24  Combustible shelf To install any combustible shelf, refer to figure 17 for a safe installation. For example, a shelf with a 6’’ depth (152 mm)

Page 21

25 Figure 18

Page 22

26 2.4.4 Blower connection The fan will come on as soon as the fireplace reaches its minimum start temperature. Have the wiring installed by a qualifi

Page 23

ii 3. THE CHIMNEY ... 363.1 CHIMNEY INSTALLATI

Page 24

27 2.5 HOT AIR DUCTING INSTALLATION Different hot air ducting systems can be installed with the ENERZONE SOLUTION 2.5ZC:  Gravity kit  Forced a

Page 25 - INSULATED CHASE CONSTRUCTION

28 The hot air grilles can be installed in the same room as the fireplace, or one or both of the grilles can be installed in adjacent or upper rooms.

Page 26 - Figure 16

29 The duct system must be installed respecting the following: 1. Remove the plates closing up the 8" dia. holes on top of the fireplace. Then,

Page 27 - SHELFPOSITIONING

30 D) Attach a flexible pipe to the fan’s air outlet and route the flexible pipe to the chosen location. The ducting system can be installed either i

Page 28 - Figure 18

31 2.6 FRESH AIR KIT (OPTIONAL) During operation, the fireplace requires fresh air for combustion and draws air out of the house. It may starve othe

Page 29 - 2.4.4 Blower connection

32 Figure 27 Figure 28 1) Remove the bottom louver 2) Seal the room air intake located on the right side by installing the plate over the op

Page 30 - 2.5.1 Gravity Kit

33 3 OPTIONS Figure 30 Figure 31 Figure 32 Figure 33 2.7 DOOR OVERLAY INSTALLATION Figure 34 In order to install the door overlay, simply put

Page 31

34 2.8 DOOR ALIGNMENT To adjust the door positioning and spacing, loosen the hinge screw and pivot the hinge until the door is in the correct positio

Page 32

35 2.9 OPTIONAL FIRE SCREEN INSTALLATION (AC01308) Open the door. Hold the fire screen by the two handles and bring it close to the door opening. Le

Page 33

36 3. THE CHIMNEY 3.1 CHIMNEY INSTALLATION NOTES 1. If possible, install an interior chimney as it will provide better performance. In areas with co

Page 34

1 1. SAFETY RULES FOR OPERATING YOUR FIREPLACE  Use only an Enerzone glass door, specifically designed for the model ENERZONE SOLUTION 2.5ZC.  We

Page 35 - FIREPLACE

37 3.2 CHIMNEY INSTALLATION INSTRUCTIONS 1. Cut and frame the holes in the ceiling, floor and roof where the chimney will pass and install rafter pr

Page 36 - 3 OPTIONS

38 EXAMPLE OF TYPICAL CHIMNEY INSTALLATION Figure 38

Page 37 - 2.8 DOOR ALIGNMENT

39 When you build a combustible chase enclosure for chimney sections above the roof, refer to the chimney manufacturer for clearances to combustible m

Page 38

40 3.3 OFFSET CHIMNEY INSTALLATION The minimum system height when using elbows is: Fireplace model ENERZONE SOLUTION 2.5ZC Chimney model All model

Page 39 - 3. THE CHIMNEY

41 Figure 40 Figure 41

Page 40

42 TABLE 2 - LISTED CHIMNEYS FOR YOUR ENERZONE SOLUTION 2.5ZC *This fireplace may be installed with a 7-inch chimney of the same type as the ones l

Page 41

43 TABLE 3 – LIST OF MANDATORY COMPONENTS CHIMNEY MANUFACTURER MANDATORY COMPONENTS TYPE/BRAND Selkirk  Ventilated roof flashing.  Must have ra

Page 42

44 3.4 ANGLED WALL RADIATION SHIELD When passing through a combustible wall with the chimney at a 30 or 45 angle (30 or 45 in Canada and 30 onl

Page 43

45 3.5 CHIMNEY SUPPORT INSTALLATION Universal Roof Support This support has three possible uses: 1. It must be used on a roof to support the chimn

Page 44

46 3.6 CHIMNEY CHASE AND MULTIPLE TERMINATIONS For the purpose of this manual, a chimney chase is considered a part of the chimney system rather tha

Page 45

2 WARNING: THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBLISHED, IN ANY OTHER MEDIA (O

Page 46

47 3.7 INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION WARNING: Before starting the installation, the masonry chimney must be inspected by a quali

Page 47 - RADIATION SHIELD

48 4. OPTIONS Gravity kit: Part No.: Includes: one deflector, two 90o elbows, and two outlet grilles and frames, #AC01309 Central forced air kit: I

Page 48

49 5. APPENDIX 5.1 SPECIFICATIONS Weight: 385 lbs Height: 38" Width: 36.75" Depth: 26" Maximum recommended heating area: 500 to 2,100 s

Page 49

50 5.4 THERMAL CHARACTERISTICS OF COMMON FLOOR PROTECTION MATERIALS* MATERIAL CONDUCTIVITY (k) PER INCH RESISTANCE (R) PER INCH THICKNESS Micore® 16

Page 50

51 Exploded view for replacement parts

Page 51 - 4. OPTIONS

52 List of replacement parts 1 AC01300 BLACKCASTIRONDOOROVERLAY 11 AC01301 GOLDPLATEDCASTIRONDOOROVERLAY 11 AC01302 BRUSHEDNICKEL

Page 52 - 5. APPENDIX

53 ENERZONE LIMITED LIFETIME WARRANTY The warranty of the manufacturer extends only to the original consumer purchaser and is not transferable. This

Page 53 - MATERIALS*

3 2. THE FIREPLACE 2.1 INTRODUCTION The ENERZONE SOLUTION 2.5ZC fireplace is an energy efficient, heat circulating, close combustion fireplace. You w

Page 54

4 2.2 OPERATING THE ENERZONE SOLUTION 2.5ZC 2.2.1 Fuel The ENERZONE SOLUTION 2.5ZC is designed to work best when fuelled with seasoned cordwood. Use

Page 55 - List of replacement parts

5 2.2.3 First Fires The fresh paint on your fireplace needs to be cured to preserve its quality. Once the fuel load is properly ignited, only burn sm

Page 56 - DESCRIPTION

6 desired temperature when, closing the primary air control, you can see a flame at the top of the firebox. The benefit of this technique will be clea

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